Configurations of the Pilot reactor:

1) Manhole
2) CIP cleaner
3) Thermometer

4) Half coil jacketed pipe type(If need)

5) Agitator

6) Main shell and head

Structure Characteristics of the reactor

1.It is made of tri-layers stainless steel structure.

2.Materials of stainless steel 316L or 304.

3.Transition area of interior wall on tank adopts arc for transition to ensure no dead corner of sanitation.

4.Range from 50L to 20,000L or even larger.

5.Design pressure:Vessel=0.2MPa,0.6MPa,1.1MPa Jacket=0.6MPa

6.Temperature: 0 to 200 . Degree°C.

Application of pilot reactor

Corrosion resistance: organic or inorganic acid, organic solvent and weak alkaline corrosion (not including hydrofluoric acid, containing fluorine medium, phosphoricacid, and alkali concentration greater -than 30% and temperature greater-than or equal 180 Degree Reactor is widely used for reaction, mixing, condensation, polymerization, vulcanization, nitration, hydrogenation in food, pharmaceutical, chemical, Alkyd resin, Polyester Resin, Epoxy Resin, Glue, Adhesive, Petroleum etc industries.

Nominal capacity (L)	Actual capacity (L)	Electric power (KW)	The jacketed capacity (L)	The inner pot size (Ømm)	The outer pot size (Ømm)	Reducer Model	Motor power (n / kw)	Stirring speed (n / min)
50	61	3 × 2	95	400	600	m3	1450/0.6	60-80
100	120	6 × 2	120	500	700	m3	1450/0.6	60-80
200	247	6 × 3	200	600	800	m4	1450/1.5	60-80
300	35.5	6 × 3	250	700	900	m4	1450/1.5	60-80
500	589	9 × 4	290	900	1100	m6	1450/2.2	60-80
1000	121.5	12 × 4	560	1200	1400	m8	1450/4	60-80
2000	2244	15 × 5	750	1400	1600	m8	1450/4	60-80
3000	3201	15 × 5	1015	1600	1800	m8	1450/7.5	60-80
4000	4020	15 × 5	1226	1600	1800	m10	1450/7.5	60-80
5000	5170	18 × 5	1400	1800	2000	m10	1450/7.5	60-80

Main components and controls of system
PH	1.On-line check and measure, and digitization fully automatic control; 2.PH, acid and base gang control. Peristaltic pump automatically adjust to feed acid and base; 3.Control range 2-12pH, measure precision±0.01 pH, control precision±0.1 pH; 4.It has auto alarm function. 5.pH sensor and signal transmission line, Mettler toledo
DO	1.On-line check and measure, cascade with rpm; digital display. 2.Range 0-100% or 0-200%, precision ±1%; 3.It has auto alarm function; 4.DO sensor and signal transmission line, Mettler toledo
Foam control	1.Automatically control and automatically alarm; 2. Stainless steel electrode check, peristaltic pump automatically add defoamer.
Feed control	1. Automatically control and automatically alarm; 2.Stainless steel electrode check, peristaltic pump automatically feeding
Temp. control	1.PID fully digitization signal processing, digitization control settings 2.Circulating water automatically control temperature 3.Measure range 0-150°C, control range 15-45°C,control precision±0.2°C 4.Pt 100Ωtemp. Sensor 5.System with electrical heater to control the temp inside vessel 6.Water pump circulation 7.Solenoid valve to control
Rotate speed	1. Automatically control , with auto alarm function 2. Siemens frequency converter to adjust the speed.
Pressure	1 Manually adjusting with pressure gauge and manual valve (standard system) 2. Automatically adjusting with pressure transmitter and PID valve and pneumatic valves (optional)
Air flow	1.Manually adjusting with rotor meter and manual valve (standard system) 2.Automatically adjusting with mass-flow meter and pneumatic valves (optional) 3.Air in filter , tail gas filter , with PALL cartridge, precision 0.2μm
Sterilization	1.it can be SIP by connecting with steam 2.Manually control with manual valve (standard one) 3.Automatic control with pneumatic valves (optional)
Control	Siemens PLC, and Siemens 10.4” LCD touch screen(HMI) and RITAI program
PC	1.PC with Kingview software for recording function (optional) 2.PC with Siemens remote control and Kingview recording function (optional) 3.printer (optional)

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Pilot Reactor