Stirred Tank Bioreactor

Material

Material adopts S31603, or S30408. (Tai Steel or Bao Steel)

Jacket Type

Full jacket, internal coil, external semi-coil, dimple jacket.

Insulation

Adopts aluminum silicate or polyurethane, thickness 50 mm or 75   mm.

Surface Finishing

Mechanical polishing, internal mirror polishing Ra 0.45; External matte, Ra 0.8

Heating Method

Steam heating, electric heating, thermal oil/hot water heating

Agitation System

Adopt top center-entry agitator or side-entry agitator.
Agitator type: frame, anchor, paddle, turbine, spiral, screw, magnetic stirring.
Agitation speed: 10~120rpm, fixed speed or frequency speed.
Motor power: 0.55kw, 1.1kw, 1.5kw, 2.2kw, 3kw, 5.5kw, 7.5kw, etc.

Accessories

Condenser, Manhole, CIP spraying ball, thermometer, piezometer, air filter, sight glass, light, counter flange.

Standard

All according to GMP requirements and GB150.1~4-2011 Design, Fabrication, Inspection and Acceptance.

ODM

Can be customized according to customers requirement and product  process.

PH

1. On-line check and measure, and digitization fully automatic control; 2.PH, acid and base gang control. Peristaltic pump automatically adjust to feed acid and base; 3.Control range 2-12pH, measure precision±0.01 pH, control precision±0.02 pH; 4.It has auto alarm function. 5.pH sensor and signal transmission line, HAMILTON

DO

1. On-line check and measure, cascade with rpm; digital display. 2.Range 0-100% or 0-200%, precision ±1%; 3.It has auto alarm function; 4.DO sensor and signal transmission line, HAMILTON

Foam control

1. Automatically control and automatically alarm; 2. Stainless steel electrode check, peristaltic pump automatically add defoamer.

Feed control

1. Automatically control and automatically alarm; 2.Stainless steel electrode check, peristaltic pump automatically feeding

Temp. control

1.PID fully digitization signal processing, digitization control settings 2.Circulating water automatically control temperature 3.Measure range 0-150°C, control range T+6-60°C,control precision±0.2°C 4.Pt 100Ωtemp. Sensor 5.system with electrical heater to control the temp inside vessel 6.water pump circulation, GRUNDFOS 7.solenoid valve to control

Rotate speed

1. Automatically control, with auto alarm function 2. Siemens frequency converter to adjust the speed.

Pressure

1 Manually adjusting with pressure gauge and manual valve (standard system) 2. Automatically adjusting with pressure transmitter and PID valve and pneumatic valves (optional)

Air flow

1.Manually adjusting with rotor meter and manual valve (standard system) 2.Automatically adjusting with mass-flow meter and pneumatic valves (optional) 3.Air in filter , tail gas filter , with SARTORIUS cartridge, precision 0.2μm

Sterilization

1.it can be SIP by connecting with steam 2.Manually control with manual valve (standard one) 3.Automatic control with pneumatic valves (optional)

Control

Siemens PLC, and MCGSE 7"/10" LCD touch screen(HMI) and Daysly program

PC

1.PC with Kingview software for recording function (optional) 2.PC with Siemens remote control and Kingview recording function (optional) 3.printer (optional)